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Our clients have experienced over 20 times faster deployments and 80% cost savings in robotic automation. Save time and manpower with Augmentus today.
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Explore the leading solution to automating high-mix manufacturing
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Experience easy-to-use and rapid scan and plan robotics
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Automatically generate complex robot motion in minutes
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Operate and program robots without prior experience
INTRODUCING
SCAN TO WELD
ROBOTICS
Augmentus' scan to weld robotics is a solution suited for different types of welding such as arc welding, laser welding and many more.
Existing Challenges in Welding Automation
Manufacturers dealing with welding processes often encounter several limitations and struggles with conventional robot programming:
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Complex Geometry
Welding is a common method for joining components with intricate shapes and edges, leading to the complexity and time-consuming nature of traditional robot programming. Developing and fine-tuning the code to address variations in edges and shapes poses a considerable challenge, demanding specialized skills and significant man-hours. Additionally, conventional automation faces hurdles in adapting to changes and grapples with precision issues, which can impede its effectiveness in such welding applications.
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Difficulty in Handling Variability/Deviations
Deviations in manufacturing hinder accuracy, and inaccurate welds may lead to weakened joints, structural inconsistencies, increased cracking susceptibility, and reduced load-bearing capacity, compromising overall integrity and performance; conventional programming struggles to address variations effectively, resulting in inconsistent outcomes.
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High Mix Automation
Companies often look for ways to do High Mix or small run batches, and they require frequent and new configurations and programming. Whenever a change in the welding process is required, robots need to be taken offline for reprogramming. This can impact production efficiency and increase overall lead times.
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5 days
Is the average downtime needed for robot programming
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>70%
Of lifetime cost of using robots is software and programming-related
Augmentus Advantage
Whether dealing with high-mix or challenging edges, Augmentus scan to weld robotics empowers you to seamlessly automate your manufacturing processes, drastically reducing production time from days to mere minutes.
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01 Rapid 3D Scanning with High Precision
Augmentus’ system utilizes advanced 3D scanning technology to accurately capture the geometry of shiny and reflective metal parts like the tow eye in seconds. This rapid scanning process can scan a 1-meter part in just seconds with a precision of 0.1mm, ensuring precise measurement and mapping of the weld area, significantly reducing errors in the initial setup.
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02 Edge Detection on 3D Scan
The system’s edge detection capability on 3D scans allows for precise identification of welding paths and edges, ensuring that the robot follows the exact contours of the part. This enhances the accuracy of the weld and minimizes deviations.
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03 Automated Robot Weld Path Generation
With automated path generation, the system can quickly create optimal welding paths based on the 3D scan data. This reduces programming time from hours or days to just 14 minutes, enabling rapid deployment and minimizing downtime.
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04 Seam Tracking and Deviation Compensation
The seam tracking feature ensures that the welding torch remains aligned with the weld seam, even if there are slight deviations in part positioning. This adjustment capability ensures consistent weld quality and reduces the need for rework.
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05 Synchronous Motion with External Axes
The system’s ability to synchronize motion with external axes, such as positioners or turntables, allows for seamless welding of complex parts. This enhances flexibility and enables the system to handle a variety of welding tasks and workpieces with ease.
Fully Autonomous Workflow
Automate your welding process using Augmentus' state-of-the-art robotic welding solution:
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01 Scan
Scan work piece (up to 0.1mm accuracy) using Augmentus 3D scanners.
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02 Plan
Robot operator selects surfaces / edges that they would like the robot to work on, and key in process parameters. Robot motion can be fine-tuned by adjusting waypoints and parameters.
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03 Simulate
Robot motion is simulated with cycle time calculation, along with singularity, reachability and collision checks.
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04 Deploy
Robot script / code is generated specific to robot model, end-effector, sensor and peripherals. Script is transferred seamlessly to robot controller via FTP or USB.
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05 Robot Autonomously Adapt in Production
With the master program established, the system is equipped to handle subsequent parts with precision, even compensating for any deviations using the Augmentus Vision. The 3D scanner continuously monitors the welded workpiece and provides feedback to the robot. If any discrepancies are detected, the system instantly adjusts the robot's motions. This ensures consistent quality, reduces the need for manual intervention, and accelerates the entire process.
Myriad of capabilities at your fingertips with Augmentus' scan to weld robotics, elevating your experience and maximizing productivity.
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Rapid 3D Scanning
Wth submillimeter accuracy.
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Advanced Algorithms
Automatically detect and correct for part-to-part deviations with submillimeter accuracy.
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Process Parameters
That is application-specific.
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Autonomous Calibration
Automatically detect and correct for part-to-part deviations with submillimeter accuracy.
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External Axes
Are supported (i.e. linear, rotary).
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PLCs and I/Os
All synchronized for enhanced controls and capabilities.
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Recipe Table
For quick tweaking of process parameters.
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Inspection and QA
For part measurements and defects.
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Error Check Tools
To check and correct programs for reachability, singularity and collision.
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Inbuilt 3D tools
To ensure seamless usage of mesh.
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Offline Simulation
For accurate cycle-time and robot motion checks.
Augmentus Scan to Weld Robotics
The world’s most advanced, intelligent and adaptive robotic system.
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3D Vision & Computing Hardware
Augmentus vision system 3D scans parts with up to 0.1mm in precision to augment robots with intelligence and adaptability.
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AI-Powered Scan to Path Software
The leading robot offline simulation software that combines machine vision and AI to enable easy and rapid robot motion planning for even the most complex of parts and processes.
Applications
Revolutionize Your Operations with Our Scan to Weld Robotics
Discover the Versatility and Efficiency of Our Cutting-Edge Technology Across Applications.