Automated Thermal Spray Systems with
Vision-Guided
Robot Programming
Thermal spray systems have long been essential for delivering durable surface protection across various industries.
At Augmentus, we simplify the complexity of programming these systems with our advanced robotic technology, enabling precise, efficient, and consistent thermal spray coating applications with ease.
What Is Thermal Spraying?
Thermal spraying is a process in which a material, typically metal or ceramic, is heated to a molten or semi-molten state and then sprayed onto a surface to create a protective coating. This technique is essential for enhancing the durability, wear resistance, and thermal protection of components.
Thermal spray coating technology is widely used in industries such as aerospace, automotive, and energy, where component longevity and performance are critical.
Types of Thermal Spraying Processes
Thermal spraying include several distinct processes, each tailored to specific needs:
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Flame Spraying
In this process, a fuel gas and oxygen are used to melt the coating material, which is then sprayed onto the target surface. Flame spraying is known for its versatility and cost-effectiveness, making it ideal for a wide range of applications.
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Plasma Spraying
Utilizing a high-energy plasma arc, this method produces coatings that can withstand extreme temperatures and environmental conditions.
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High-Velocity Oxy-Fuel (HVOF) Spraying
This technique uses a high-speed gas jet to apply coatings, resulting in exceptionally dense and strong layers.
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Electric Arc Spraying
In this process, two electrically conductive wires are melted by an electric arc, with the molten material being atomized and sprayed onto the surface.
Augmentus’ Advanced Robotic Thermal Spray Technology
Our cutting-edge robotic thermal spray technology automates the thermal spraying process with unparalleled precision. By integrating 3D vision and automated path generation, our systems ensure that every surface is coated with optimal thickness and uniformity, reducing material waste and improving overall efficiency.
This thermal spray coating technology is engineered for flexibility, allowing it to adapt to complex geometries and challenging surfaces.
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3D Scanning for Large & Complex Shapes
Augmentus system 3D scans parts with up to 0.1mm to generate a digital twin of the workpiece and environment. For parts with larger geometry, Augmentus automatically stitches multiple scans from different angles.
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Automated Robot Spray Path Generation
Automatically creates an optimized path to visualize and allow the robot to follow for spraying processes. This technology enhances efficiency and precision coverage of the workpiece.
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Part-to-part Deviation Compensation
Part deviation can result from a range of factors, including mounting error, manufacturing tolerances, material variations, warpage and human error. With Augmentus, you gain the ability to compensate for deviations automatically and effectively, ensuring precision and quality in your manufacturing process.
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Synchronous Motion with External Axes
Supports synchronous motion with external axes which allows simultaneous movement of robot and external axes, allowing the system to handle more complex tasks, improve flexibility and optimize the workspace.
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Applications of Thermal Spray Technology
The applications of thermal spray coating are vast, ranging from protective coatings on turbine blades to wear-resistant layers on automotive components. Augmentus' robotic systems are designed to handle these demanding tasks with ease, ensuring consistent quality and performance.
Our thermal spray technologies are ideal for use in industries where high-performance coatings are essential.
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Automotive
Wear-resistant coatings for engine parts, exhaust systems, and transmission components.
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Aerospace
Protective coatings for turbine blades, landing gear, and other critical components.
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Energy
Corrosion-resistant coatings for pipelines, valves, and other infrastructure.
Why Choose Augmentus for Robotic Thermal Spraying?
Augmentus stands out in the field of thermal spray automation due to our commitment to innovation and quality.
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Advanced Technology
Our systems are equipped with the latest in 3D vision and automation technology.
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Customization
We are dedicated to enhancing your existing thermal spray systems by retrofitting our advanced solutions to meet the specific needs of your manufacturing processes.
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Proven Success
Our track record of successful implementations and satisfied clients speaks for itself.
Explore Additional Applications Perfect for Our Automation Solutions
Beyond thermal spraying, our automation solutions extend to a wide range of applications, including sandblasting, spray painting, and more. By integrating our technologies, you can streamline your production processes, enhance product quality, and stay ahead of the competition.
FAQ
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How does Augmentus’ robotic thermal spray technologies improve efficiency?
Our robotic thermal spray technologies automates the thermal spray process with high precision, reducing material waste and ensuring consistent coating quality across all surfaces.
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Is flame spraying suitable for high-temperature environments?
Yes, flame spraying can be used to apply coatings that are resistant to high temperatures, making it suitable for various industrial applications.
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Can your thermal spray coating technology be used on complex geometries?
Absolutely. Our technology is designed to adapt to complex shapes and surfaces, ensuring a uniform coating regardless of the component's geometry.
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What industries benefit most from thermal spray coatings?
Industries such as aerospace, automotive, energy and marine benefit greatly from the protective and wear-resistant properties provided by thermal spray coatings.
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How does Augmentus' system handle part-to-part deviation during thermal spray applications?
Our system compensates for part-to-part deviations by automatically adjusting the spray path, ensuring consistent coating quality even when there are slight variations in part positioning or geometry.
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What is the semi-constraint feature, and how does it benefit the thermal spray process?
The semi-constraint feature locks the robot’s configuration when performing circular paths, preventing the robot from twisting and reducing the risk of hose breakage. This ensures smoother operation and prolongs the life of the equipment within your thermal spray system.