Robotic Arc Welding with Vision-Guided
Robot Programming
Scan to Weld Automation
Arc welding is a crucial process for joining metals in various industries. At Augmentus, we specialize in automating this complex process, offering cutting-edge robotic arc welding solutions that enhance efficiency, precision, and safety. Our expertise includes automation in robotics for welding, ensuring top-tier performance for all your needs.
What is Robotic Arc Welding?
Robotic arc welding, a type of automated welding, involves using robotic welding machines with robotic welding arms to join metal parts. Unlike traditional methods, using arc welding robots ensure consistent quality and can handle complex geometries with ease.
Types of Arc Welding
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Gas Metal Arc Welding (GMAW)
This method uses a continuous wire feed as an electrode and an inert gas to shield the weld from contaminants. Robotic systems ensure uniform welds and reduce material wastage.
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Gas Tungsten Arc Welding (GTAW)
GTAW uses a non-consumable tungsten electrode to produce the weld. It provides precise control and is suitable for thin materials and intricate parts.
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Flux-Cored Arc Welding (FCAW)
FCAW involves a wire electrode with a flux core that shields the weld. Robotic systems deliver precise control and uniform coverage, ideal for thick and heavy sections.
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Shielded Metal Arc Welding (SMAW)
SMAW uses a consumable electrode coated in flux to lay the weld. Robotic systems ensure consistent application and reduce operator fatigue.
Advantages of Robotic Arc Welding
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Precision and Consistency
Our robotic welding systems deliver unparalleled accuracy, ensuring uniform weld quality and finishing every time.
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Minimize Downtime
Our no-code programming only takes minutes instead of days to program, significantly reducing the need for manual intervention and maintenance, which translates to increased productivity and efficiency.
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Cost-Effectiveness
Automated arc welding systems reduce labor costs and increase throughput, providing a faster return on investment.
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Improved Safety
Automation minimizes human exposure to hazardous environments, reducing the risk of injury.
Augmentus' Robotic Arc Welding Solutions
At Augmentus, we offer state-of-the-art robotic welding systems designed to meet the needs of various industries. Our solution features advanced 3D vision and automated tool-path generation technology, ensuring optimal performance and ease of use.
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3D Scanning for Shiny Parts with High Accuracy
Augmentus system 3D scans shiny parts with high accuracy to generate a digital twin of the workpiece and environment. This ensures precise measurement and handling of reflective surfaces.
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Edge Detection on 3D Scan
Our advanced edge detection technology on 3D scans ensures accurate identification of welding edges, leading to precise weld placements.
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Automated Robot Weld Path Generation
Automatically creates an optimized path to visualize and allow the robot to follow for welding processes. This technology enhances efficiency and precision coverage of the workpiece.
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Seam Tracking and Deviation Compensation
With Augmentus, you gain the ability to track seams and compensate for deviations automatically and effectively, ensuring precision and quality in your manufacturing process.
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Synchronous Motion with External Axes
Supports synchronous motion with external axes which allows simultaneous movement of arc welding robots and external axes, allowing the system to handle more complex tasks, improve flexibility, and optimize the workspace.
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Applications using Arc Welding Robot
Our robotic arc welding solutions are versatile and can be applied across a range of industries and existing systems within the current shopfloor, such as industrial welding robots and automated welding systems.
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Automotive
Automated arc welding of automotive parts like chassis and body panels
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Aerospace
Precision welding of aircraft components
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Maritime
Welding and maintenance of ships and boats
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Industrial Manufacturing
Welding for heavy machinery and equipment
Why Choose Augmentus for Robotic Arc Welding?
Augmentus stands out in the field of welding automation due to our commitment to innovation and quality.
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Advanced Technology
Our arc welding robot programming system is equipped with the latest in 3D vision and automation technology.
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Customization
We tailor our solutions to meet the specific needs of each manufacturers.
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Proven Success
Our track record of successful implementations and satisfied clients speaks for itself.
Get Started with Augmentus
FAQ
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What is an arc welding robot cell?
An arc welding robot cell, featuring a robotic welding arm, is an automated system designed to perform arc welding processes with high precision and consistency. These cells are commonly used in industrial settings to join metal parts by creating an electric arc between an electrode and the workpiece. The intense heat generated by the arc melts the metal, allowing it to fuse together as it cools.
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Can your systems be integrated into existing robotic welding machines and production lines?
Yes, our robotic arc welding system is designed for seamless integration into existing workflows. Contact us to learn how you can incorporate our system into your industrial welding robots and processes, enhancing efficiency and productivity without disrupting your current operations.
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What kind of maintenance do your robotic arc welding systems require?
Our systems are designed for low maintenance, with user-friendly interfaces and dedicated 24/7 technical support to ensure smooth operation.
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Does your robotic system work for other applications?
Absolutely. Our system is designed to excel in high-mix and complex manufacturing environments. It is versatile and can be applied to various processes including welding, thermal spray, shot peening, painting/coating, grinding, sanding, and many more.